Kb-electronics KBPC-240D User Manual

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“The Right Control for Your Application.” 12095 NW 39 Street, Coral Springs, FL 33065-2516
Telephone: 954-346-4900; Fax: 954-346-3377
KB Electronics, Inc. www.kbelectronics.com
KBPC-240D (Part Nos. 9338 and 9342) Installation and Operation Manual Supplement
(A42144) – Rev. D00 – 1/6/2010 Page 1 of 1
This supplement is for Model KBPC-240D Installation and Operation Manual (Part No. A40400) until the new manual is available. The manual
must be read and understood before operating this drive. For further assistance, contact our Sales Department at 954-346-4900 or Toll Free
at 800-221-6570 (outside Florida).
PRODUCT UPDATES
z Run Relay Added z SMT Construction
This drive has been converted to Surface Mount Technology (SMT). All trimpots have been moved and aligned at the top of the PC board.
A Run Relay has been added, which can be used to turn equipment "on" or "off" as a function of drive status (Off, Stop, Run). The General
Performance Specifications, Electrical Ratings, Mechanical Specifications, and Connection Diagrams have not changed. The Parts List (Table
11, on pages 17 and 18) and Schematic (Figure 16, on page 19) in the manual no longer apply to this drive and should not be used. See
Figure 1 for the location of the Run Relay Output Contacts, Trimpots, and Jumpers (replaces Figure 1, on page 3, in the manual). See Figure
1 for the Run Relay Output Contacts ratings. See Table 1 for the drive operating conditions and Run Relay Output Contacts status.
FIGURE 1 – DRIVE LAYOUT
TABLE 1 – DRIVE OPERATING CONDITION AND RUN RELAY OUTPUT CONTACTS STATUS
Drive Operating Condition Description Normally Open Contact Normally Closed Contact
Power Off Main Power Disconnected Open Closed
Run Mode Normal Drive Operation Closed Open
Stop Mode Selected by Operator Open Closed
Trip Drive Tripped Open Closed
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Summary of Contents

Page 1

“The Right Control for Your Application.” 12095 NW 39 Street, Coral Springs, FL 33065-2516 Telephone: 954-346-4900; Fax: 954-346-3377 KB Electr

Page 2 - MODEL KBPC-240D

7Control Set for 230 VAC(Factory Setting)Control Set for 115 VACTABLE 3 – SETTING AC LINE VOLTAGEWITH JUMPER J2A and J2BFIG. 5 – MOTOR OUTPUT TORQUE v

Page 3

8Control Set for 180 VDC(Factory Setting)Control Set for 90 VDCTABLE 4 – SETTING ARMATUREVOLTAGE WITH JUMPER J3For 230VAC line input, thearmature volt

Page 4

91. Timed current limit "TCL": In this mode the drive will turn off after being in current limitfor a preset time. The time period is adju

Page 5

10FIG. 8 – CONNECTION DIAGRAMFIG. 7A – CAPTIVE SCREWTIGHTENED IN CASEFIG. 7B – CAPTIVE SCREWENGAGED IN FRONT COVERIV. WIRING. Warning! Read Safet

Page 6 - FIG. 1 – CONTROL LAYOUT

11FIG. 10 – TACH-GENERATORCONNECTION DIAGRAMTABLE 8 – RELATIONSHIP of AC LINE INPUT AND MOTORVOLTAGE with J2 and J3 JUMPER POSITIONAC INPUT VOLTAGE J2

Page 7

12FIG. 11 – REMOTEPOTENTIOMETERFIG. 12 – ANALOG VOLTAGEFIG. 13 – REMOTE START/STOP SWITCHFIG. 14 – INHIBIT CIRCUITNote: If the tach voltage is connec

Page 8

13FIG. 15 – ENABLE CIRCUITV. FUSING.A. AC Line Fusing – Most electrical codes require that each ungrounded conductor containfusing. Separate branch c

Page 9

14VII. TRIMPOT ADJUSTMENTS.The control contains trimpots, which have been factory adjusted for most applications. Figure1 page 3 illustrates the loca

Page 10 - WITH JUMPER J2A and J2B

152. Do not leave the motor in a locked condition for more than a few seconds sincearmature damage may occur.F. IR Compensation (IR) – The IR comp cir

Page 11

16C. Signal Isolator (Model KBSI-240D, P/N 9431) – Signal isolation is required when aremote nonisolated analog signal is to be used. Provision is ma

Page 12

See Page 2Note: Productillustration isshown withoptional Forward-Brake-Reverseand Run-Jogoptions.This control willnot operatewithout installingthe co

Page 13

20FIG. 17 – CONNECTION DIAGRAMS FOR KBPC-240D WITH KBSI-240D SIGNAL ISOLATOR

Page 14

21APRM®-PC (Electronic FWD-BRK-REV)FIG. 18 – INTERNAL CONNECTION DIAGRAM FIG. 19 – CONNECTION DIAGRAMS FOR AVAILABLE OPTIONS

Page 15

X – LIMITED WARRANTYFor a period of 18 months from date of original purchase, KB will repair or replace withoutcharge devices which our examination pr

Page 16 - CLOSE TO "START

iiTABLE OF CONTENTSSection Pagei. KBPC-240D Simplified Operating Instructions ...1ii. Safety Warning ...

Page 17

1i. KBPC-240D SIMPLIFIED OPERATING INSTRUCTIONSIMPORTANT – You must read these simplified operatinginstructions before you proceed. These instruct

Page 18

2 ii. SAFETY WARNING! — PLEASE READ CAREFULLYThis product should be installed and serviced by a qualified technician, electrician or electricalmain

Page 19

3FIG. 1 – CONTROL LAYOUT(Illustrates Factory Setting of Jumpers and Approximate Trimpot Settings)

Page 20

4 INCHES [mm]FIG. 2 – MECHANICAL SPECIFICATIONSTMTM

Page 21 - -PC (Electronic FWD-BRK-REV)

5TABLE 1 – ELECTRICAL RATINGSModelInputVoltage(VAC)Max. ACCurrent(ARMS)Output Voltage(VDC)Max. DC OutputCurrent (ADC)Max.HP, (KW)KBPC-240D115 15.0 0 –

Page 22 - (A40400) – Rev. B – 3/98

6FIG. 3 – MOTOR SPEED vs POTENTIOMETER ROTATION – [SPEED MODE]FIG. 4 – PRESET MOTOR SPEED vs MOTOR LOAD – [SPEED MODE]When Jumper J1 is placed in the

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